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生产总监精益改善周计划PPT:选课题、定分工、明标准

  • 2026-11-10 22:36:52
生产总监精益改善周计划PPT:选课题、定分工、明标准

益改善周会上，最该说清楚的是三件事：本周先改什么、谁负责做到哪一步、周五凭什么验收。 这套《生产总监精益改善周计划》以包装二线 A 转 B 换型为例，从平均耗时 42 分钟的基线出发，拆解找工装、反复调参和首检等待等问题，再把对策排进五天计划。周五既核对换型时间，也检查首件放行和安全点检记录，最后决定是更新班组标准，还是继续补证。

一、选课题

候选课题
判断依据
本周安排
包装二线 A 转 B 换型
停机时间可测，同线同方向可对比
列为主课题，核对基线并安排试跑
来料等待
影响开线，需核实排程与到料记录
由计划、采购先取证
标签返工
涉及质量风险，需追溯批次与工序
先隔离异常批次，再单列质量课题

二、定分工

责任岗位
本周动作
交付物
生产总监
确认试跑窗口和资源，协调跨部门卡点
试点安排、周五验收结论
班组长
组织现场计时、试跑和每日站会
原始计时表、异常台账
工艺、设备与物流
核对配方版本，备齐工装和物料，确认设备条件
换型作业草案、开工确认单
质量与安全岗位
分别复核首件放行和安全点检
首检记录、安全点检及异常处置记录

三、明标准

验收项目
通过条件
核对证据
样本可比性
完成 5 次同线、同方向的可比换型
样本清单、班次与批次记录
换型耗时
平均不超过 34 分钟，单次不超过 38 分钟
A 末件合格与 B 首件放行的时间戳
质量与安全
5 次首件均按标准放行，安全点检齐全，无未关闭风险
首件签字单、安全点检表及异常记录
标准移交
新版作业文件获确认，班组完成实操交接
版本记录、会签单、培训与实操记录
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  1. CONNECT:[ UseTime:0.000726s ] mysql:host=172.18.0.4;port=3306;dbname=h_sjds;charset=utf8mb4
  2. SHOW FULL COLUMNS FROM `fenlei` [ RunTime:0.000883s ]
  3. SELECT * FROM `fenlei` WHERE `fid` = 0 [ RunTime:0.000445s ]
  4. SELECT * FROM `fenlei` WHERE `fid` = 63 [ RunTime:0.000405s ]
  5. SHOW FULL COLUMNS FROM `set` [ RunTime:0.000661s ]
  6. SELECT * FROM `set` [ RunTime:0.000300s ]
  7. SHOW FULL COLUMNS FROM `article` [ RunTime:0.000664s ]
  8. SELECT * FROM `article` WHERE `id` = 579073 LIMIT 1 [ RunTime:0.000382s ]
  9. UPDATE `article` SET `lasttime` = 1794363819 WHERE `id` = 579073 [ RunTime:0.001046s ]
  10. SELECT * FROM `fenlei` WHERE `id` = 64 LIMIT 1 [ RunTime:0.000318s ]
  11. SELECT * FROM `article` WHERE `id` < 579073 ORDER BY `id` DESC LIMIT 1 [ RunTime:0.000437s ]
  12. SELECT * FROM `article` WHERE `id` > 579073 ORDER BY `id` ASC LIMIT 1 [ RunTime:0.000382s ]
  13. SELECT * FROM `article` WHERE `id` < 579073 ORDER BY `id` DESC LIMIT 10 [ RunTime:0.000466s ]
  14. SELECT * FROM `article` WHERE `id` < 579073 ORDER BY `id` DESC LIMIT 10,10 [ RunTime:0.000662s ]
  15. SELECT * FROM `article` WHERE `id` < 579073 ORDER BY `id` DESC LIMIT 20,10 [ RunTime:0.000731s ]
0.094428s